Automatic CNC Wire Bending Machine

Product Details

DW38CNC Cnc pipe bending machine 5A-3S

 

 

DW38CNC-5A-3S is a programmable CNC five axis 38 multi-layer mold CNC pipe bending machine designed and manufactured by Zhongben Machinery in accordance with world and national standards. The equipment transmission adopts Taiwanese technology umbrella gear transmission, and the machine head is equipped with servo motors and reducers up and down. The pipe fittings are stationary, the equipment accuracy is high, and the pipe bending gap is small. It is suitable for the processing of high-precision pipe bending products.

 

Pipe bending machine model: DW38CNC-5A-3S	Pipe bending machine model: DW38CNC-5A-3S
The main technical parameters are as follows:	The main technical parameters are as follows:
Main specifications | | Model DW38CNC-5A-3S	Main specifications | | Model DW38CNC-5A-3S
Maximum bending pipe diameter × Wall thickness Φ 38mm × 2mm	Maximum bending pipe diameter × Wall thickness Φ 38mm × 2mm
  Maximum bending radius (1) R200mm Â	Â	Â
	Maximum bending radius (1) R200mm	Maximum bending radius (1) R200mm
	Â	Â
Maximum bending angle 190 ° Maximum feeding length (2) 2500mm	Maximum bending angle 190 °	Maximum bending angle 190 °
	Â	Â
	Maximum feeding length (2) 2500mm	Maximum feeding length (2) 2500mm
  Working speed Bend speed Max × 100 °/s	Â
	Working speed Bend speed Max × 100 °/s
Â	Â
Transfer speed Max × 200 °/s	Transfer speed Max × 200 °/s
Feeding speed Max × 1000mm/s	Feeding speed Max × 1000mm/s
Working accuracy Bend accuracy ± 0.1 °	Working accuracy Bend accuracy ± 0.1 °
Transfer tube accuracy ± 0.1 °	Transfer tube accuracy ± 0.1 °
Feeding accuracy ± 0.1mm	Feeding accuracy ± 0.1mm
Data transmission method 1. Coordinates (X.Y.Z)	Data transmission method 1. Coordinates (X.Y.Z)
2. Working value (Y.B.C)	2. Working value (Y.B.C)
Self made independent startup console	Self made independent startup console
Mold attached to the main machine	Mold attached to the main machine
Automatic oil filling device attached to the main engine	Automatic oil filling device attached to the main engine
Wrinkle prevention device attached to the host	Wrinkle prevention device attached to the host
The equipment installation adjustment pad shall meet the requirements of equipment installation	The equipment installation adjustment pad shall meet the requirements of equipment installation
Bending method servo bending	Bending method servo bending
Oil temperature cooling device air cooling (attached to the main engine)	Oil temperature cooling device air cooling (attached to the main engine)
Main gearbox self-made	Main gearbox self-made
Self made oil cylinder	Self made oil cylinder
O-ring Taiwan Top Base	O-ring Taiwan Top Base
Hydraulic motor power Nantong Yuanbang (5.5kw)	Hydraulic motor power Nantong Yuanbang (5.5kw)

 

 

1. Adopting a linear guide rail flat pushing curved wall structure with high accuracy, fast speed, and long service life.

2. Adopting an independent hydraulic guide plate to assist in pushing the structure. The bend is more stable.

3. The hydraulic system of the machine is equipped with an air cooling device to facilitate user control of oil temperature

4. The bending direction of the pipe fittings is from above, and the clockwise direction is rotated to the bending direction

 

 

1. Electromagnetic valve Taiwan Oil Research Institute

2. Hydraulic pump Shanghai BEST

3. Hydraulic pipe connection

4. Cylinder UN Circle Bench SOGDZ

5. Cylinder "O" Ring Bench SOGDZ

6. Hydraulic cylinder self-made

 

 

1. The device has a pull bending and auxiliary pushing function

2. The motion speed of the four axes adopts "pulse" acceleration and deceleration technology, and the machine runs quickly and smoothly.

3. Working noise ≤ 80dB

4. Accumulated number of bends.

5. The text displayed on the screen should be in both Chinese and English, with simplified Chinese required.

6. All data is input through touch screen, keyboard, and USB.

7. It is possible to set whether to thread through the core, the clamping and direct feeding operation modes for circular and non circular pipes

8. Equipped with an automatic oil injection system for core piercing and early core withdrawal function (specific)

9. Countable (on hard drive) monthly production program names and quantities

10. The printer can be connected to print the edited data into a report

11. Data can be stored on hard drives and software

12. A point (X.Y.Z value) and a bend (Y.B.C value) can be inserted from it

13. It is possible to delete a point (X.Y.Z value) and a bend (Y.B.C value) from it

14. Can reverse the data (X.Y.Z value)

15. Can automatically calculate the length of the first bend

16. Each turn can be set with an action sequence (8 action sequences in total:)

(1) Feeding → bending back → tilting (2) (feeding+bending back) → tilting

(3) (Feeding+bending back+tilting) (4) Feeding → tilting → bending back

(5) (Feeding+tilting) → Back bending (6) Back bending → Feeding → Tilting

(7) Tilting → bending back → feeding (8) bending back → (feeding+tilting)

17. The set value, compensation value, and speed for each turn can be set separately.

18. Full automatic mode can be paused at any time, press the start button to continue working.

19. Can display multiple languages (open)

20. The memory capacity can store 200 sets of bend pipe archive data (i.e. processing data for 200 parts).

21. After data editing, there is a key lock function to prevent data from being arbitrarily modified.

22. It has a power outage memory function and data can be permanently saved.

23. There are manual, semi-automatic, fully automatic, and fully automatic decomposition action operation modes for operation.

24. During the trial bending, manual disassembly action can be selected to observe the interference points and modify the action.

25. Each bend can be set with three axes of feeding, bending back, and tube rotation to operate simultaneously or at different times, avoiding interference points, thereby Improve production efficiency.

26. It has the function of measuring the bending and elongation ratio of pipe fittings (in the direct delivery mode), which is convenient for calculating the actual material consumption length of pipe fittings.

27. It has a counting function for workpieces.

28 • With five axis simultaneous zero function.

29. The machine has a communication interface and a data machine. Remote monitoring, troubleshooting, etc. 30. Each CNC pipe bending machine's operating manual in Chinese includes (installation and maintenance instructions, list of vulnerable parts, hydraulic schematic diagram, electrical schematic diagram, and mold diagram) one copy each

 

 

1. The quality warranty period of the hydraulic pipe bending machine is 12 months after passing the acceptance inspection. During this period, if any equipment malfunctions or damages occur, the supplier shall be responsible for free on-site maintenance

 

2. During the warranty period, upon receiving the service request notification, promptly respond by phone. The maintenance personnel shall arrive at the site within 48 hours. During the warranty and after-sales service process, the maintenance personnel shall ensure that the fault is not eliminated and shall not leave the site until they are satisfied

 

3. After the warranty period expires, promptly respond by phone upon receiving notification of service requirements. The maintenance personnel will arrive at the site within 48 hours, and the cost of repair materials will be charged at a discounted price. Transportation fees will be calculated based on actual expenses.

 

 

1. Factory acceptance

(1) After the equipment is manufactured, it must undergo factory acceptance before leaving the factory. Personnel need to be sent to the site for equipment acceptance

(2) After being signed and confirmed as qualified by both parties, the CNC hydraulic pipe bending machine can be shipped.

 

2. Training

Immediately upon arrival of the equipment, personnel will be arranged to provide free equipment guidance, installation, debugging, and technical training. They will be responsible for training operators to familiarize themselves with its performance and operate it proficiently until they have fully mastered it.

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